Ingersoll-Rand X41 Bedienungsanleitung

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Ingersoll Rand
System Automation X4I
Application & Compressor Interconnect Guide
More Than Air. Answers.
Online answers: http://www.air.irco.com
Before installing or starting this unit for the first
time, this manual should be studied carefully to
obtain a working knowledge of the unit and/or the
duties to be performed while operating and
maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
C.C.N. : 80443864
REV. : A
DATE : APRIL 2007
Seitenansicht 0
1 2 3 4 5 6 ... 84 85

Inhaltsverzeichnis

Seite 1 - System Automation X4I

Ingersoll Rand System Automation X4I Application & Compressor Interconnect Guide More Than Air. Answers. Online answe

Seite 2

RUN INPUT 0VRUNREADYALARM+VMAIN (LINE) CONTACTORC04 Run Signal Circuit The RUN input will accept 12V to 250V AC (50/60Hz) only. DC cannot be used. Do

Seite 3

OUTPUT FUNCTIONS 11 The X4I will control the IR-PCB load/unload relay outputs based on the active system load and unload pressure setpoints. The IR-PC

Seite 4 - SECTION 3 — SAFETY

compressor number) with an additional wire. Use a 7-conductor shielded cable in this instance. Compressors that use electronic pressure detection but

Seite 5

AUXILIARY OUTPUT (OPTION) The X4I is equipped with a remote relay contact output at terminals 33 and 34 (X08). 13 The function of the output is menu s

Seite 6

Compressor#1IR-PCB DRIP LEGPRESSURE TRANSDUCERRECEIVERCompressor#3IR-PCB Compressor#4IR-PCB Compressor#2IR-PCB PRESSURE TRANSDUCER CABLE2 Conductor Ca

Seite 7 - PRESSURE SENSOR LOCATION

X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP CompressorsRefer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to

Seite 8 - IR-PCB INTERFACE MODULE

+24VDCDI-4EN12141310D1317NO0V5+24VDC11SA1HATSE-STOPDI-29VFD/FIXGuidance only; connections may differ with date, model, type, variant, special, custom

Seite 9 - INPUT FUNCTIONS

Unigy Phase 1Unigy Phase 1 2of2 Page 17

Seite 10 - Alarm Lamp

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 11 - OUTPUT FUNCTIONS

Unigy Phase 2/3Unigy Phase 2/3 2of2 Page 19

Seite 12 - Remote Load

2 SECTION 1 — TABLE OF CONTENTS SECTION 1 — TABLE OF CONTENTS... 2 SECTION 2 — INTRODUCTION...

Seite 13 - SECTION 5 — ASSISTANCE

Remote VFD / FIXEDRemoteLOAD / UNLOAD Remote LOAD ENABLE33321812+24VDC6NCCOM20C4SAFE37Guidance only; connections may differ with date, model, type, va

Seite 14 - Ingersoll Rand Automation

Nirvana 15 - 30KW (20-40HP)Nirvana 15 - 30KW (20-40HP) 2of2 Page 21

Seite 15

X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled CompressorsRefer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to

Seite 16 - Unigy Phase 1

+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12345621LED 5 VFDLED 2 LOADLED 1 SEQLED 4 READYLED 3 RUN

Seite 17

SSR Redeye FVSSR Redeye FV 2of3 Page 24

Seite 18 - Unigy Phase 2/3

SSR Redeye SDSSR Redeye SD 3of3 Page 25

Seite 19

X4I Interconnect To Ingersoll Rand Intellisys SE Controlled CompressorsRefer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-

Seite 20 - (20 – 40HP)

E-STOP110VAC1M0VACGuidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is int

Seite 21 - (20-40HP)

SE UPSE UP 2of2 Page 28

Seite 22

Remote Load/Unload(was Remote Start)Remote Load/Unload(was Remote Start)191011E-STOPJ5711121314J5J5J1110VAC1M0VACGuidance only; connections may differ

Seite 23 - SSR Redeye

3 X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors ... Continued UP6 5-15 SD 3PH 50Hz 1of2...

Seite 24 - SSR Redeye FV

SE ESASE ESA 2of2 Page 30

Seite 25 - SSR Redeye SD

1M0VACRemote Load/Unload(was Remote Start)Remote Load/Unload(was Remote Start)343332110VACE-STOPJ5366543J5J5J142Guidance only; connections may differ

Seite 26

SE DSASE DSA 2of2 Page 32

Seite 27 - SE UP 1of2 Page 27

X4I Interconnect To Ingersoll Rand Intellisys SG Controlled CompressorsRefer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-

Seite 28 - SE UP 2of2 Page 28

1M0VACRemote Load/UnloadRemote Load Enable321110VACE-STOPP1125262728P2P1P32Guidance only; connections may differ with date, model, type, variant, spec

Seite 29 - SE ESA 1of2 Page 29

SG SSRSG SSR 2of2 Page 35

Seite 30 - SE ESA 2of2 Page 30

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 31 - SE DSA 1of2 Page 31

SG SierraSG Sierra 2of2 Page 37

Seite 32 - SE DSA 2of2 Page 32

X4I Interconnect To Ingersoll Rand Pressure Switch Controlled CompressorsRefer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to I

Seite 33

KM10 VACKM1 Relay ContactPTo TM2 RelayTo KM1 ContactTo KM2 ContactGuidance only; connections may differ with date, model, type, variant, special, cust

Seite 34 - SG SSR 1of2 Page 34

SECTION 2 — INTRODUCTION The X4I is a specialized controller designed to provide safe, reliable, and energy-efficient control of your compressed air

Seite 35 - SG SSR 2of2 Page 35

SSR UP5 11-22 SDSSR UP5 11-22 SD 2of2 Page 40

Seite 36 - SG Sierra

KM10 VACKM1 Relay ContactKM1 Relay ContactTM3 Relay ContactGuidance only; connections may differ with date, model, type, variant, special, custom or c

Seite 37

SSR UP5 22-37 SDSSR UP5 22-37 SD 2of2 Page 42

Seite 38

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 39 - SSR UP5 11-22 SD

SSR UP6 15-30 FVSSR UP6 15-30 FV 2of2 Page 44

Seite 40

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 41 - SSR UP5 22-37 SD

SSR UP6 15-30 SDSSR UP6 15-30 SD 2of2 Page 46

Seite 42

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 43 - SSR UP6 15-30 FV

SSR UP6 40-50 FVSSR UP6 40-50 FV 2of2 Page 48

Seite 44

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 45 - SSR UP6 15-30 SD

5 • Carry out the following operations before opening or removing any access panels or carrying out any work on the X4I: i. Isolate the X4I from the

Seite 46

SSR UP6 40-50 SDSSR UP6 40-50 SD 2of2 Page 50

Seite 47 - SSR UP6 40-50 FV

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 48

UP6 5-15 FV 1PH 60HzUP6 5-15 FV 1PH 60Hz 2of2 Page 52

Seite 49 - SSR UP6 40-50 SD

+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12345621LED 5 VFDLED 2 LOADLED 1 SEQLED 4 READYLED 3 RUN

Seite 50

UP6 5-15 FV 3PH 60HzUP6 5-15 FV 3PH 60Hz 2of2 Page 54

Seite 51 - UP6 5-15 FV 1PH 60Hz

0 VAC110VACPSSTCRContactHATS1MTo 1M ContactTo CR RelayTo HMTo EDV To 1M/1S/2M ContactsTo TD RelayGuidance only; connections may differ with date, mode

Seite 52

UP6 5-15 SD 3PH 60HzUP6 5-15 SD 3PH 60Hz 2of2 Page 56

Seite 53 - UP6 5-15 FV 3PH 60Hz

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 54

UP6 5-15 FV 3PH 50HzUP6 5-15 FV 3PH 50Hz 2of2 Page 58

Seite 55 - UP6 5-15 SD 3PH 60Hz

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 56

SECTION 4 — INSTALLATION It is recommended that installation and commissioning be carried out by an authorized and trained product supplier. UNIT LOC

Seite 57 - UP6 5-15 FV 3PH 50Hz

UP6 5-15 SD 3PH 50HzUP6 5-15 SD 3PH 50Hz 2of2 Page 60

Seite 58

KM10 VACTM2 ContactPTo TM2 RelayTo KM2 Contact+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12345621LE

Seite 59 - UP6 5-15 SD 3PH 50Hz

SSR M15-22c 20-30HP XF EP HP HXP 50-60HzSSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 Page 62

Seite 60

KM10 VACKM1 ContactPTo 2TR RelayTo KM2 Contact+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12345621LE

Seite 61

M37-50M37-50 2of2 Page 64

Seite 62

110VACCRContactHATSCRContactPUSH STOPPULL START1M0 VAC+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12

Seite 63 - M37-50 1of2 Page 63

EP 20-30 ESP FVEP 20-30 ESP FV 2of2 Page 66

Seite 64 - M37-50 2of2 Page 64

110VACCRContactHATSCRContactPUSH STOPPULL START1M0 VAC+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12

Seite 65 - EP 20-30 ESP FV

EP 20-30 ESP SDEP 20-30 ESP SD 2of2 Page 68

Seite 66

X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled CompressorsRefer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X0

Seite 67 - EP 20-30 ESP SD

POWER SUPPLY 7 A fused switching isolator must be installed to the main incoming power supply, external to the X4I. The isolator must be fitted with a

Seite 68

+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12345621LED 5 VFDLED 2 LOADLED 1 SEQLED 4 READYLED 3 RUN

Seite 69

Nirvana SGN/SGNeNirvana SGN/SGNe 2of3 Page 71

Seite 70 - Nirvana SGN/SGNe

Nirvana SGN/SGNeNirvana SGN/SGNe 3of3 Page 72

Seite 71

+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12345621LED 5 VFDLED 2 LOADLED 1 SEQLED 4 READYLED 3 RUN

Seite 72

X4I Interconnect To Ingersoll Rand Intellisys S3Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connection

Seite 73

KM10VAC34110VAC178X02X03X042Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This informat

Seite 74

Intellisys S3Intellisys S3 2of2 Page 76

Seite 75 - Intellisys S3

X4I Interconnect To Ingersoll Rand Small Reciprocating Air CompressorsRefer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-P

Seite 76

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used i

Seite 77

UP6RE 7.5–15 175, UP6RX 7.5–15 175UP6RE 7.5–15 175, UP6RX 7.5–15 175 2of3 Page 79

Seite 78

PRESSURE SENSOR CONNECTION The pressure sensor connects to terminal X05 of the X4I terminal PCB using a shielded 18 AWG maximum 2-conductor cable no m

Seite 79

UP6RE 7.5–15 175, UP6RX 7.5–15 175UP6RE 7.5–15 175, UP6RX 7.5–15 175 3of3 Page 80

Seite 80

L2L1PHATSM+VDCLoad EnableLoad/UnloadVFD/fixedINNOCNCNOCNCRUNALARMREADYOUTVSEQ CONTLOAD UNLGNDD11D12+20VV12345621LED 5 VFDLED 2 LOADLED 1 SEQLED 4 READ

Seite 81

Models 2340, 2475, 2545, 7100, 15T & 3000Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Page 82

Seite 82

Models 2340, 2475, 2545, 7100, 15T & 3000Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 Page 83

Seite 83

KM10 VACKM1 Relay ContactPTo TM2 RelayTo KM1 ContactTo KM2 ContactGuidance only; connections may differ with date, model, type, variant, special, cust

Seite 84

KM10 VACKM1 Relay ContactPTo TM2 RelayTo KM1 ContactTo KM2 ContactGuidance only; connections may differ with date, model, type, variant, special, cust

Seite 85

Consult the air compressor manual or your air compressor supplier/specialist for details before installing the X4I. Each air compressor must be equip

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