Ingersoll-Rand PD03P-XXX-XXX Bedienungsanleitung

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OPERATOR’S MANUAL PD03P-XXX-XXX
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
RELEASED: 12-17-05
REVISED: 5-13-10
(REV. 05)
3/8” DIAPHRAGM PUMP
1:1 RATIO, NON-METALLIC
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637428 for air section repair (see page 6).
637429-XX for  uid section repair (see page 4)
.
PUMP DATA
Models . . . . . . see Model Description Chart for “-XXX”.
Pump Type . . . Air Operated Double Diaphragm.
Material . . . . . see Model Description Chart.
Weight. . . . . . . . PD03P-XDS-XXX. . . . . . . 4.16 lbs (1.89 kgs)
PD03P-XES-XXX. . . . . . . . 4.26 lbs (1.93 kgs)
PD03P-XKS-XXX . . . . . . . 4.50 lbs (2.04 kgs)
PD03P-XLS-XXX . . . . . . . 4.62 lbs (2.10 kgs)
PD03P-XPS-XXX . . . . . . . 3.44 lbs (1.56 kgs)
PD03P-XRS-XXX . . . . . . . 3.50 lbs (1.59 kgs)
Maximum Air Inlet Pressure . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i.g. . . . . . . .
1 c.f.m /gallon (approx.)
Maximum Flow Rate
( ooded inlet)
ball check. . . . . . . . . . . 10.6 g.p.m. (40.1 l.p.m.)
duckbill . . . . . . . . . . . . . 8.7 g.p.m. (32.9 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g
ball check. . . . . . . . . . 0.022 gallons (0.083 lit.)
duckbill . . . . . . . . . . . . . 0.018 gallons (0.068 lit.)
Maximum Particle Size
ball check. . . . . . . . . .
1/16” dia. (1.6 mm)
duckbill. . . . . . . . . . . . .
bers)
Maximum Temperature Limits (diaphragm / ball / seal material)
Acetal . . . . . . . . . . . . . . . . . . . . . . -10
to 180
F (-12
to 82
C)
E.P.R / EPDM . . . . . . . . . . . . . . . .
-60
to 280
F (-51
to 138
C)
Hytrel . . . . . . . . . . . . . . . . . . . . . -20
to 150
F (-29
º
to 66
C)
Kynar P.V.D.F . . . . . . . . . . . . . . 10
to 200
F (-12
º
to 93
C)
Neoprene. . . . . . . . . . . . . . . . . . . 0
to 200
F (-18
º
to 93
C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10
to 180
F (-12
º
to 82
C)
Polypropylene . . . . . . . . . . . . . . 35
to 175
F (2
to 79
C)
Santoprene . . . . . . . . . . . . . . . -40
to 225
F (-40
to 107
C)
PTFE . . . . . . . . . . . . . . . . . . . . . . 40
to 225
F (4
to 107
C)
Viton
. . . . . . . . . . . . . . . . . . . . . -40
to 350
F (-40
to 177
C)
Groundable Models . . . . . . . . . PD03P-XDS-XXX
PD03P-XES-XXX
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 72.7 db(A)
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
Aeq
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, cer-
tain combinations may not be recommended, consult a represen-
tative or the factory if you have questions concerning availability.
MODEL DESCRIPTION CHART
PD03
P-X X S-X
XX
K - EPR (*)
L - Viton (*)
Seat Materia
l
D - Acetal S - Stainless Steel
K - Kynar PVDF 0 - (Duckbill)
P - Polypropylene
Ball Material (*) Duckbill models
N - Neoprene (*)
Hardware Material
S - Stainless Steel
Fluid Caps / Manifold Materia
l
D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)
Fluid Connection
A - 3/8 - 18 N.P.T.F. - 1
A - Santoprene
C - Hytrel
PD03P - ARS - S X X
637429 - X X
DiaphragmBall
FLUID SECTION SERVICE KIT SELECTION
Example: Model # PD03P-ARS-SAA
Fluid Section Service Kit # 637429-AA
Diaphragm Material
A - Santoprene T - PTFE / Santoprene
C - Hytrel V - Viton
J - Nitrile (*)
V - Viton
T - PTFE
S - Stainless Steel
B - Rp 3/8 (3/8 - 19 BSP)
Center Section Material
P - Polypropylene
Figure 1
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 276-4658 FAX (800) 266-7016
© 2010 CCN 15255995
www.ingersollrandproducts.com
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Inhaltsverzeichnis

Seite 1 - 3/8” DIAPHRAGM PUMP

OPERATOR’S MANUAL PD03P-XXX-XXXINCLUDING: OPERATION, INSTALLATION & MAINTENANCERELEASED: 12-17-05REVISED: 5-13-10(REV. 05)3/8” DIAPHRAGM PUMP1:1

Seite 2 - HAZARDOUS PRESSURE

Page 10 of 12 PD03P-XXX-XXX (en)

Seite 3 - OPERATING INSTRUCTIONS

PD03P-XXX-XXX (en) Page 11 of 12

Seite 4

Page 12 of 12 PD03P-XXX-XXX (en) PN 97999-1180

Seite 5 - LUBRICATION / SEALANTS

Page 2 of 12 PD03P-XXX-XXX (en)EXCESSIVE AIR PRESSURES TATIC SPARKHAZARDOUS MATERIALSHAZARDOUS PRESSUREWARNING EXCESSIVE AIR PRESSURE. Can cause per-

Seite 6

PD03P-XXX-XXX (en) Page 3 of 12GENERAL DESCRIPTIONThe ARO diaphragm pump offers high volume delivery even at low air pressure and a broad range of ma

Seite 7 - MAJOR VALVE REASSEMBLY

Page 4 of 12 PD03P-XXX-XXX (en)n 637429-XX Fluid Section service kits include: Balls (see BALL OPTION, refer to -XX in chart below), Diaphragms (See

Seite 8 - DIMENSIONAL DATA

PD03P-XXX-XXX (en) Page 5 of 12Figure 3FOR THEAIR MOTOR SECTIONSEE PAGES 6 & 7COLOR CODEDIAPHRAGM BALLMATERIAL COLOR COLORHytrel Cream Black ()Sa

Seite 9 - ACCESSORIES

Page 6 of 12 PD03P-XXX-XXX (en)p Indicates parts included in 637428 Air Section Repair Kit.Item Description (size) Qty Part No. [Mtl] Item Descriptio

Seite 10

PD03P-XXX-XXX (en) Page 7 of 12PILOT VALVE PARTSFigure 4ASSEMBLY TORQUE REQUIREMENTSNOTE: DO NOT OVERTIGHTEN FASTENERS.(123) screw, 4 - 6 in. lbs (0.

Seite 11

Page 8 of 12 PD03P-XXX-XXX (en)TROUBLE SHOOTINGProduct discharged from air exhaust.Check for diaphragm rupture.Check tightness of (6) diaphragm nut.A

Seite 12 - PN 97999-1180

PD03P-XXX-XXX (en) Page 9 of 12ACCESSORIESFigure 667388 WALL MOUNT BRACKET ASSEMBLY96507 Wall Mount BracketY13-3-T Washer (3) (3/16")Y14-10-S Lo

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